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What, the reader/viewer might ask, does this
European banter have to do with American highway engineering
practice? Read on, my friend, and you shall learn of the
mid-day rides of a later Paul Revere (i.e., Thomas H.
McDonald, father of the Bureau of Public Roads). The
perspectives of the entrepreneurial British nation of
shop-keepers in sharp contrast with the agency-organized and
bureaucratic preferences of the French have played out in
unpredictable ways in the New World over time, leaving the
story-teller with at least one more tale to relate.
The Indiana State Bridge Engineer's report about how he had
managed low-cost design and repair with the assistance of a
bridge fabricator ran against the federal-state highway
system's ethos and met immediate resistance. It generated a
sharp retort from Oliver A. Hall, Designing Engineer for the
Alaska Road Commission. Hall criticized the editors of the
ENR for publishing Titus' report and countenancing the
Hoosier "quackery." No wonder, Hall proclaimed, "the general
public refuses to recognize engineering as a profession, and
classes the bridge engineer with stationary engine drivers, or
plumbers, or carpenters."11
|
Glossarymaintenance: to keep in due condition,
operation, or force; keep unimpaired. |
While -- as suggested in
previous the commentary -- hundreds of old Hoosier spans have
been demolished since federal-aid became dominant in the local
as well as the state highway systems following the Second
World War, there has been some evolution in highway agency
policy and funding over time as well as some detours around it
through which -- as illustrated in the case studies that will
follow -- handfuls of historic bridges have been fixed in one
manner or another.
Two developments in the highway agency system -- one imposed
from without and the other adopted from within -- are
significant markers in these developments:
First, Congress in the 1990s legislated a 10% set-aside of
federal highway funds for "Transportation Enhancement" which
in Indiana has been defined to include provision for
pedestrians and cyclists, acquisition of historic sites, and
rehabilitation or preservation of historic structures.14 This
set-aside has been used in part to fund on a competitive basis
the rehabilitation of a number of Indiana bridges either
listed or determined eligible for the National Register of
Historic Places, and it has loosened Indiana Department of
Transportation (INDOT) rules in favor of restoration.
Second, the adoption by the American Association of State
Highway and Transportation Officials (AASHTO) of
Guidelines for...Low-Volume Local Roads in 2001-2002 (LVR)
represented a major departure from the association's previous
one-size-fits-all approach to roads and bridges.15 AASHTO
allowed that narrower, lower load-limited, and marginally
railed bridges with modest roadway sight lines for entrance or
exit could be considered "safe." Indiana state highway
representatives were reportedly among the minority opposing
AASHTO's adoption of the LVR guidelines. This may
explain why the standards that Indiana has implemented for
LVR are far more limited than the national guidelines
suggest. Still, the one-size pattern has been broken within
the highway agency system, even in a reluctant INDOT.
Taken together, these two changes in the highway agency system
facilitated the development of miles of Hoosier trails to
which highway engineers could relegate some unwanted,
on-system historic bridges for pedestrian use. They also
removed agency objections to funding the fixing of some
historic spans, mostly on low-volume local roads broadly
defined. Even the Bridge Replacement and Rehabilitation (BPR)
along with other federally-supported funds became over time
more accessible for some kinds of rehabilitation, although the
guidelines drafted for new construction still apply to all
fund uses. Applications for BPR funding for rehabilitation
require consultants to undertake considerable extra structural
analysis and to complete requests for design exceptions where
new construction rules clearly don't apply. This approximately
doubles the engineering time needed for rehabilitation over
new construction.
Confronted in Indiana after 1994 with a choice of federal-aid
at 80% of cost for (a) new construction or (b) rehabilitation
of an existing bridge, local government officials increasingly
assessed their transportation needs and estimated their
out-of-pocket costs for the options available. County
commissioners have opted for the rehabilitation of existing
structures at least some of the time. On occasion citizens who
wanted to retain a particular historic bridge also influenced
these decisions.
Local decisions to invest in fixing existing historic bridges
have led to a variety of results. Highway engineers typically
speak of 'rehabilitation' which includes any and all kinds of
fixes. Preservation advocates refer to 'restoration,' a more
limited and prescribed set of historically-sensitive fixes as
defined in the U. S. Secretary of the Interior's Standards
for Rehabilitation and Guidelines for Rehabilitating Historic
Buildings.16
These Standards and Guidelines call for in-kind
restoration where possible:
...When the physical condition of
character-defining materials and features warrants additional
work, repairing is recommended. Guidance for the repair of
historic materials ... begins with the least degree of
intervention possible such as patching, piecing-in, splicing,
consolidating, or otherwise reinforcing or upgrading them
according to recognized preservation methods. . . . Although
using the same kind of material is always the preferred
option, substitute material is acceptable if the form and
design as well as the substitute material itself convey the
visual appearance of the remaining parts of the feature and
finish.
Following repair in the hierarchy, guidance is provided for
replacing an entire character-defining feature with new
material because the level of deterioration or damage of
materials precludes repair. . . . Like the guidance for
repair, the preferred option is always replacement of the
entire feature in kind, that is, with the same material. . . .
While the National Park Service guidelines recommend the
replacement of an entire character-defining feature under
certain well-defined circumstances, they never recommend
removal and replacement with new material of a feature that --
although damaged or deteriorated -- could reasonably be
repaired and thus preserved.
The Jerry-Fixed Span: Rehabilitation
If an inexperienced consulting engineer is fortunate enough to
have access to the American Society of Civil Engineers' (ASCE)
report on the
Repair and Strengthening of Old Steel Truss Bridges,
he could learn some short-term fixes: "In general, the
consensus of the State Departments of Transportation is that
these old metal truss bridges are functionally obsolete and
that repair and strengthening are undertaken to add a few more
years of service until the bridges can be replaced." Since
they are intended to be temporary, only their functionality
matters.
Indeed, the ASCE manual's authors understand that their
recommendations do not address the restoration of historic
bridges: "Research has begun to realize the value of many
existing trusses as historical artifacts. Surveys of existing
trusses, using guidelines available from federal agencies,
should be made to ascertain the significance of older trusses.
Given the pressure toward bridge replacement, this need may be
critical." The ASCE report ends before recommending what is to
be done with bridges identified as "historical artifacts" or
museum pieces. The consultant, consequently, will find little
specific advice about restorative design here.
Moreover, the consultant's computer program is also most
unlikely to have been designed for old metal-truss or concrete
bridges whose plans the county has long since tossed out.
Practicing the profession's penchant for conservatism, the
engineer is tempted to stay on the safe side by assuming that
observable metal and concrete have a minimum of strength and
that what can't be seen doesn't exist. Proposed designs for
rehabilitation, then, may well range widely. Some, for
example, may supplement old members that the engineer cannot
easily assess with new ones, thus scaffolding the structure.
At the extreme, some others may replace the bridge's original
carrying system with a new one, thus relegating the original
structure to the function of a railing.
Balancing Professionalism with Skilled Common Sense for Bridge Restoration
Much of the help that
professional engineers and preservationists so desperately
need to restore historic bridges is only an arm's length away,
just outside the boundaries of their respective clans. If the
professionals would "keep faith" with the makers and
descendants of old spans by embracing the knowledge and
honoring the skill of artisans, the collective judgment of
professionals and craftsmen would be more than enough to
restore antique bridge spans well. While not generally
college-educated, the designers and builders of the old
trusses and arches accumulated invaluable practical
experience, albeit often with little theory behind them. They
understood their materials, and they knew what worked although
they did not necessarily explain it in scientific or technical
language. Their successors offer a largely untapped resource
for the proper and economic restoration of historic bridges.
Here are some practical rules for a collaboration between
professionals and craftsmen that can promote some of the best
historic bridge preservation:
Honor what the experienced iron worker knows from the working
of materials. A good blacksmith, for example, understands the
properties of the most common metal used in nineteenth-century
trusses, wrought iron, and can tell the differences between
iron and steel under the hammer or stress -- something the
professional engineer or preservationist has not felt. The
composition of steel, the most common metal used in
twentieth-century trusses, varied greatly over time. Steel
used early in the century tended to contain less carbon and to
handle much like wrought iron. Some engineers have failed to
take these materials' differences into account in their
structural assessments or designs for repair. A few, instead
of determining the metal of the member and selecting a repair
appropriate to the work at hand, wield an axe where a scalpel
would do. In place of testing and yet to stay on the "safe"
side, an occasional engineer assumes that an apparently
troubled metal member combines the worst characteristics of
wrought iron and of high-carbon steel. Instead of calling for
appropriate welds on a worn eye or at a loosening forge-weld
on a wrought iron or soft-steel tension member, the consultant
treats it as though it will fracture like hard steel and
declares it failed. Then the consultant might prescribe a
supplementary rod to run around the allegedly-failed member
from panel point to panel point as a crutch. Or he could order
the original bar cut off at the panel points and fit it out
with prosthetic harnesses that also distinctly identify it as
disabled. This is the kind of "safe" butchery that the skilled
iron worker, if called upon, could have avoided with an
unobtrusive, in-kind, historically-sensitive repair.
Respect how earlier craftsmen assembled members. Most
nineteenth- and twentieth-century trusses had a significant
number of their members made from pieces of rolled stock
riveted together. Given a hundred years, a few rivets that
hold the sections together may have worked loose. In some
documented cases, professional engineers have convinced
professional preservationists to prescribe the removal of all
the rivets, weld the sections together, and append fake rivet
heads to give the visual appearance of the original.17 Here
the engineer creates a box beam that he can analyze with his
packaged computer program, the preservationist satisfies the
architect's penchant for appearance, and the public gets an
expensive, partly-faked member that works a bit differently
than the original. An iron worker skilled in riveting, on the
other hand, knows how to test the soundness of driven rivets
and could have simply replaced doubtful or faulty ones with a
little effort, at less cost, and without subterfuge.
Professional ignorance is a costly substitute for the
knowledge of the craftsman.
Apply the mason's knowledge about the strengths and weaknesses
of the stone used in arches and account for the mortar used to
secure structures in different periods. Too many professionals
assume that because they see no mortar in an arch today, the
stone blocks were dry laid. Let the historian, among
professionals, remind the engineer and the preservationist of
the great Vauban's commentary on his 1684 specifications for
the locks off Dunkerqueharbor: "... if any of the masons be
found laying up masonry dry and without mortar he will be
driven from the work and thrown into jail and the contractor
will be compelled to pay a fine of 100 francs."18
This is the kind of language any state-federal highway
engineer should understand, even if the content is over his
horizon.
Learn, respect, and identify for each late nineteenth and
early twentieth century structure which of a number of
reinforcing systems was used with concrete. Design
rehabilitations with that system in mind.
Finally, acknowledge rather than demean the style of the
original. In 1912, Henry Grattan Tyrrell branded some of his
colleagues as "eminent engineers but professional vandals" for
their indifference to aesthetic principles in design.19 Tyrrell's
indictment would have been even stronger had he seen some of
the stone and concrete bridge rehabilitations perpetrated in
recent decades. Original design which Tyrrell might have
considered as aesthetically inattentive has occasionally been
even more dramatically confounded by rehabilitators who
contradict the modest symmetry, proportion, or style of the
original.
To keep the "vandals" away from our spans and to assure
"eminent" as well as artful bridge restoration calls, in sum,
for the harnessing of professionalism with craftsmanship.
Proper historic bridge restoration requires the structural
analysis of a professional engineer; it profits from the
expertise of a preservation professional; and it needs the
insight and labor of skilled craftsmen. As the case studies
featured in some of the accompanying profiles illustrate,
there are imaginative and dedicated engineers providing as
sensitive rehabilitations and restorations of bridges in
Indiana as they can with the tools at hand. But here, as
elsewhere in the nation, we must do more to acknowledge,
nurture, and include our craftsmen on whose skill and
inventiveness this nation still needs to rely. High quality
and economic bridge restoration is at least the sum of its
parts; in fact, the social return is far greater than that.
1. James K. Finch, “French Pioneers in Engineering,” Engineering News-Record (24 April 1930) 104: 676-683. See also Terry S. Reynolds, “The Engineer in 19th Century America,” The Engineer in America (Chicago, 1991), 7-26.
2. D. H. Mahan, An Elementary Course of Civil Engineering, for the use of Cadets of the United States’ Military Academy (New York, 1837). This book remained in print in revised editions throughout much of the Nineteenth Century.
3. The focus in this essay on colleges of engineering in land-grant universities arises from their close association with the development of the Bureau of Public Roads and the federal-state highway alliance. This focus should not be understood as undervaluing the contributions of private colleges and universities to other significant developments in the engineering sciences in the United States. Founded in 1824, Rensselaer Polytechnic Institute was, for example, the nation’s first research university, and it was private. A multitude of important colleges of engineering were also established in the last third of the nineteenth century in other private institutions of higher learning.
4. Finch, “French Pioneers in Engineering,” ENR (24 April 1930) 104: 680.
5. Referred to herein as the BPR for convenience, the agency changed names over time: Office of Road Inquiry (1893); Office of Public Roads (1905); Bureau of Public Roads (1915); Public Roads Administration (1939); Bureau of Public Roads (1949); Federal Highway Works Administration (1967). For the most complete and analytical study of the BPR, see Bruce E. Seely, Building the American Highway System: Engineers as Policy Makers (Philadelphia, 1987).
6. James L. Cooper, Artistry and Ingenuity in Artificial Stone: Indiana’s Concrete Bridges, 1900-1942 (Greencastle, Indiana, 1997), chpts. IV-VIII.
7. William J. Titus, deposition (12 August 1916), District Court of the U. S., Daniel B. Luten vs The Dover Construction Company: Complainant’s Record (supplemental) (Indianapolis), 77-78; Purdue University, Alumni Directory, 1875-1934 (West Lafayette, 1934), 187; Indianapolis Star (16 July 1950), 2nd section: 5.
8. William J. Titus, “Tightening Tension Bars of a Bridge by Heating and Upsetting,” in “From Job and Office: Hints that Cut Cost and Time,” Engineering News-Record (22 March 1923), 90: 550-551.
9. See, for example, The Preliminary Report of the Committee of 15, “The Shortening of Eyebars to Equalize the Stress in Iron and Steel Structures,” Proceedings of the American Railway Association (Chicago, 1947), 48: 969-986. Reprinted in James L. Cooper, ed., Restoring Historic Metal-Truss Bridges: A Handbook for Keeping Faith with Their Makers (2001), 127-137.
10. Thanks to David A. Simmons of the Ohio Historical Society and Karen Young, Ohio Department of Transportation, for forwarding handwritten “Notes from the Thomas R. Spencer Family”. See also Victor C. Darnell, Directory of American Bridge-Building Companies, 1840-1900 (S.I.A., Washington, D.C., 1984), 54.
11. Oliver A. Hall to the Editor, “Tightening a Bridge Member by Heating and Upsetting,” Letters to the Editor, Engineering News-Record (3 May 1923), 90: 801-802.
12. J. M. Henry, A Short History of the Indiana State Highway Commission (Indianapolis, 1926), chpt III: 3. Henry resigned from the ISHC in August 1925 “in protest against the removal of C. Gray as Chief Engineer.”
13. Henry, Short History of ISHC, chpt. II: 2.
14. Indiana Department of Transportation, “Transportation Enhancement Activities: Program Guidelines for Application and Selection” (Indianapolis, 1994).
15. American Association of State Highway and Transportation Officials, Guidelines for Geometric Design of Very Low-Volume Local Roads (< 400) (Washington, D.C., 2002).
16. U.S. Department of the Interior, National Park Service, The Secretary of the Interior’s Standards for Rehabilitation and Guidelines for Rehabilitating Historic Buildings (Washington, D.C.: U.S. Government Printing Office, 1990).
17. Joseph P. Saldibar, III, “Rehabilitating a Historic Iron Bridge,” Preservation Tech Notes (Washington, D.C.: National Park Service, April 1997), 1-8.
18. Richard S. Kirby, Chairman of the Department of Engineering Drawing, Yale University, “Bidding Practice Two Centuries Ago,” Engineering News-Record (23 November 1939), 123: 712-713.
19. For a fuller discussion of this issue, see
James L. Cooper, Artistry and Ingenuity in Artificial Stone:
Indiana’s Concrete Bridges, 1900-1942 (Greencastle, 1997),
70-81.
